4 November 2022

How a prize-winning computer model helped unlock the industrial potential of plasmas

This summer, Dr. Paola Diomede (Circular Chemical Engineering) received the William Crookes prize. The prize is awarded for major contributions in plasma physics. In Dr. Diomede’s case, it marks a 20-year multi-disciplinary research journey. What is plasma, what was her research breakthrough, and which bridges did she build to get there?

Prize-winning computer predictions

Dr. Diomede received the William Crookes prize for building a computer model, which accurately predicts the behavior of plasmas involved in the production of semiconductors and solar cells. “Plasmas can create very fine patterns, like those on the computer chips in your cellphone, by depositing materials on a substrate or by etching into it. This nanometer precision is impossible to achieve with liquids.”

In the photo: Dr. Paola Diomede looks at a methane plasma in the Circular Chemical Engineering lab's open plasma reactor.

 

Paola Diomede

The real challenge, however, is in fine-tuning the plasma. “When I first started working on these plasmas, people tried to see what was going on by turning knobs. They would change the settings of their experimental setups, adapting things like power and pressure, to determine what happened to the plasma. Such experimental approaches really limit how much you can learn. A computer model provides more advanced knowledge. There, you recreate experiments with mathematics and solve these equations with a computer. The ultimate goal is to predict the behavior of your reactor without having to change the experiment in real life. You can then pinpoint the optimal conditions for your plasma and make it more efficient.”

“My contribution to the field – the reason I won the prize – was building a computer model for hydrogen plasmas, which form the basis for a lot of mixtures used in materials processing. But building a model like that is not easy. You have a lot of chemistry and physics to take into account, and you also need efficient computational approaches. In total, I spent around 15 years working on hydrogen plasmas.”

When I started my PhD, there were modelers and experimentalists in the research group where I worked. They were working on completely different plasmas. I asked myself: why is that? We should collaborate as much as possible
Plasma lab

Interdisciplinary, collaborative, experimental

Diomede’s models rely on physics, chemistry, mathematics, and software engineering. However, it isn’t necessarily interdisciplinary input that she looks for in colleagues. As someone who combines a master’s degree in physics with a PhD in chemistry and a short experience as a software engineer, she instead seeks out colleagues who work with plasmas in the lab.

“When I started my PhD, there were modelers and experimentalists in the research group where I worked. They were working on completely different plasmas. I asked myself: why is that? We should collaborate as much as possible. We can only build good models if we get data from experiments. That’s why I started looking for collaborators. When I started working with a French research group, who had really advanced methods to measure what was going on in the plasma, it was like a dream come true. My model of hydrogen plasmas was already quite advanced at that point, but it still took us three more years until we reached validation – until the models could predict what was happening in the experiments.”

Circular Chemical Engineering

These days, Dr. Diomede has moved on to modelling other kinds of plasmas. She and her PhD students currently work on models for plasma reactions that break down nitrogen gas, and that produce industrial chemicals like ethylene and acetylene from the greenhouse gas methane. Plasmas can make these types of reactions more efficient and more environmentally friendly.

“It’s the same idea”, she says, “where I model the experiments that we are building up here in the Circular Chemical Engineering group.” The open design of the group’s plasma reactor, as well as a number of collaborative colleagues, help to gather the experimental data she desires.

Back in fashion

Back in the lab, researcher Tim Righart demonstrates the group’s experimental setup. “Plasmas are coming back in fashion”, he says. He fires up a methane plasma. “Plasmas have the potential to greatly reduce fossil fuel use in industry. They also offer incredibly precise control, but it is tricky to figure out the right conditions to master them.” The bright blue plasma flickers as he changes some settings to prove his point.

Figuring out the right conditions: it is exactly here that Dr. Diomede’s computational models shine. She is pleased with her current research environment. “I’m happy to be at the Chemelot campus. I like the friendly environment, and there is a lot of collaboration going on.”

Read more about Circular Chemical Engineering

Open source models

Dr. Diomede and her team write all computer code by themselves. This is not a given: when building models, you can also use plug-and-play modules that for instance describe the flow of gases. Dr. Diomede: “By creating everything in the model ourselves, we know exactly what’s going on. This makes it easy to adapt our model and to add to it. We can also freely share the code with others. Once the models are advanced enough, we want to release our work as open source.”

Dr. Paola Diomede received the 2020 prize in recognition of her major contributions to the modeling of Non-equilibrium H2 Plasma and Diffusion Approach to Vibrational Kinetics and the Monte Carlo Flux Method. Due to the pandemic, she received the award at the 2022 edition of ESCAMPIG.